About Data Centers
Data centers depend on durable, precisely fabricated infrastructure to support servers, manage airflow, and organize cooling and cable systems. Tube and sheet metal components form the backbone of this infrastructure, serving as the basis for server racks, containment units, and structural framing. These components must be made to tight tolerances to ensure proper fit, ventilation, and weight support in environments where layouts and performance needs are constantly evolving.
Tubeway manufactures components for data center infrastructure using laser cutting, sheet metal forming, welding, and cut-to-length services. We supply parts for server racks, access flooring, and support structures, with capabilities suited for both prototypes and high-volume production.
Key Infrastructure Challenges in Modern Data Centers
Today’s data centers face several challenges related to physical infrastructure:
- Security threats. In addition to digital risks like malware and phishing, data centers must address physical threats. Secure enclosures and access-controlled racks protect sensitive equipment and restrict unauthorized contact.
- Thermal management. High-density server configurations produce intense heat. Proper airflow and ventilation are essential to avoid equipment failures and preserve uptime. Hardware must support consistent cooling while maintaining physical strength.
- Modernization efforts. Many existing facilities need infrastructure upgrades to support current and future workloads. Replacing outdated components and adjusting layouts helps meet rising expectations for performance and efficiency.
- Storage capacity growth. Demand for data storage is increasing at an exponential pace. Hardware systems must be designed to support larger volumes without compromising space or stability.
- Increased processing demands. Greater use of machine learning and artificial intelligence requires higher processing power. Facilities must provide support structures and layouts that keep equipment safe, cool, and accessible.
How Tubeway’s Services Power Data Center Reliability
Tubeway helps data centers address these challenges by supplying precision components for racks, enclosures, cooling systems, and structural assemblies. Our services are designed to streamline installation, maintain uptime, and support long-term performance.
Laser Cutting
Our advanced equipment, such as the TRUMPF TruLaser Tube 7000 and BLM LT7, allows us to cut round and square tubes across a wide range of materials and dimensions. Laser cutting enables the creation of precision parts for cooling loops, structural frames, and ventilation systems. This process also supports high-volume production with tight tolerances and minimal waste.
Custom Sheet Metal Fabrication
Tubeway produces sheet metal components for server frames, containment units, and structural supports used throughout data center infrastructure. These parts are critical to maintaining proper airflow, physical stability, and layout efficiency within data centers. We use flat sheet laser cutting and brake forming systems to cut and form metal into precise shapes. Our fabrication capabilities support both simple and complex geometries, enabling us to meet project-specific requirements for strength, ventilation, and fit.
SAW / Cut-to-Length
Tubeway provides saw cutting services to support data center infrastructure components such as server frames, containment units, and structural supports. We use saw equipment like the HYDMECH H‑32A, which features a 32-inch by 32-inch bundle capacity and processes material lengths up to 60 feet. These capabilities support both prototype and high-volume production needs.
Why Partner With Tubeway for Your Data Center Project?
Tubeway delivers high-quality tube and sheet metal components that help data centers operate smoothly and grow confidently. We offer ISO 9001:2015 certified processes, a wide range of fabrication technologies, powder coating for ready-to-install parts, and dedicated project management for large orders. We also support material pre-buying and stocking programs to reduce lead times.
Contact us today to learn how Tubeway can support your next data center build or upgrade.